Production Leak Detection Systems

The Carrier Gas technique measures the amount of helium leaking from part charged with Helium, into a chamber that has been swept with a carrier gas (usually Nitrogen), and vented past the mass spec unit.
This method offers measurable leak rates as low as 10-7 std. cc/sec in high volume production applications. This technique features a relatively high sensitivity, flexibility, and temperature and test time independency. The method offers advantages in that it requires no roughing vacuum (lower cost and maintenance), and will therefore tolerate a much more hostile environment (slightly dirty or wet parts). This is a relatively rugged technique.
Disadvantages include: a higher cost than the Effect of the Leak testing methods (click above for details), time dependent, requires 2 consumables (Helium and carrier gas), chamber volume dependent, and location of the leak is not identified. Also, part geometry may induce "blind spots," where helium could get trapped and not get circulated through the test circuit to the mass spec.
The test typically consists of the following steps:
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Establishing circulation of carrier gas around the part | |
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Pressurizing the part with Helium | |
Monitoring Helium levels in carrier gas line |

The following table summarizes the main features of Carrier Gas Method testing:
| Sensitivity range [std.cc/sec] | ![]() |
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| Temperature dependence |
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| Operator dependence | ![]() |
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| Main factors affecting sensitivity |
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| Test pressure range | any |
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| Maintenance required | Qualified maintenance required for Mass Spec. | ||
| Cost | ![]() |