Production Leak Detection Systems

The Mass Flow method is the most straightforward way of measuring leaks. It is based on the mass conservation law which states that the mass of material entering a volume (once the system is in equilibrium) equals the amount leaving it.
This method offers measurable leak rates to approx. 10-2 std. cc/sec in high volume production applications. This technique features medium sensitivity and flexibility within the limits of temperature dependency. In order to achieve reliable readings, the flow must be allowed to stabilize, adding time to the cycle time. The method offers advantages in that it requires no roughing vacuum (lower cost and maintenance), and will therefore tolerate a much more hostile environment (slightly dirty or wet parts). This is a relatively rugged technique, and does not require highly skilled maintenance.
Disadvantages include: a lower sensitivity than other Amount of Leak Methods; temperature and stabilization time dependency
The test typically consists of the following steps:
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Quick-filling the part to desired test pressure | |
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Measuring the mass flow rate into the part while maintaining pressure inside the part |
The following table summarizes the main features of Mass Flow Method testing:
| Sensitivity range [std.cc/sec] | ![]() |
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| Temperature dependence |
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| Operator dependence | ![]() |
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| Main factors affecting sensitivity |
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| Test pressure range | any |
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| Maintenance required |
Skilled maintenance is required |
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| Cost | ![]() |