Production Leak Detection Systems

Like Pressure Decay, this method also involves measuring the drop in pressure inside the part over time as a result of escaping material.
The main difference is that in case of a Pressure Differential test, we measure the change in pressure inside the part compared to the pressure inside a control volume charged to the same pressure as the part.
This allows us to use differential pressure transducers that can detect very small pressure changes more accurately.
The test typically consists of the following steps:
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Charging the part and the control volume to test pressure | |
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Isolating the control volume from the part | |
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Allowing the system to stabilize | |
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Measuring the change in pressure difference during test |
The following illustration shows a typical pressure differential test:

The following table summarizes the main features of Pressure Differential testing:
| Sensitivity range [std.cc/sec] | ![]() |
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| Temperature dependence |
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| Operator dependence | ![]() |
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| Main factors affecting accuracy |
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| Test pressure range |
high pressure applications |
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| Cost | ![]() |