Production Leak Detection Systems

This method involves evacuating the part to suitably low pressure and measuring the increase in pressure caused by test media entering the part.
Since the pressure inside the part is lower than atmospheric pressure, the temperature dependence is lower.
Only parts that are able to withstand external pressure can be tested this way (e.g. thin walled plastic parts can not be tested due to the danger of collapsing)
The test typically consists of the following steps:
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Evacuating the part to suitably low pressure | |
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Allowing the system to stabilize | |
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Measuring the change in pressure inside the part |
The following illustration shows a typical vacuum decay test:

The following table summarizes the main features of Vacuum Decay testing:
| Sensitivity range [std.cc/sec] | ![]() |
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| Temperature dependence |
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| Operator dependence | ![]() |
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| Main factors affecting accuracy |
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| Test pressure range | wide range of pressures |
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| Cost | ![]() |